FDA-CERTIFIED GMP CUSTOM LIQUID BOTTLING

Bottling capabilities to support product commercialization & meet capacity demands

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Custom Contract Bottling Capabilities

CPS provides custom contract liquid bottle filling for products including pharmaceutical, food and beverage, nutraceutical, personal care, home care, industrial chemical, cosmetics, and more.

We can take your liquid formulations from bulk formats to shelf-ready, or add custom bottle filling services as a next step after material processing, including wet milling, blending, dispersing, emulsifying, and more.

We can fill bottles, jars, tubs, and tubes in sizes and container styles ranging from 5.5 mL lip balm packaging to 20-ounce bottles, with screw-top caps and lids that include specialty dropper bottles. Ask us about specialty sizes or formats — just schedule a consultation to learn more.

Our specialty liquid handling capabilities include heating and cooling, as well as operating within an NFPA Class 1 environment. With a cGMP-validated Clean In Place (CIP) process, we protect your products against cross contamination while quickly and efficiently handling your liquid bottling projects, and we’re ready to handle project volumes of 5,000 units and more!

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Product Materials & Consistencies for Bottling

Our automated bottling equipment can fill, seal, and cap up to approximately 40 units per minute, depending on unit volume, product viscosity, and other variables. CPS is capable of processing, handling, and bottling liquids in a range of product consistencies including:

  • Liquids and liquid suspensions - Aqueous, Oils, and Alcohols – Equipment capable of operating in NFPA Class 1 environment.
  • Lotions
  • Creams
  • Emulsions
  • Salves
  • Balms
  • Waxes

We can receive your fully formulated product in bulk formats, fill cylindrical end-user sized bottles and jars, and package your fully commercialized, ready-to-ship product. Or, we can add bottling services to streamline your formulation and wet milling and/or blending processes to deliver a completely finished product in final, end-user packaging.

Our bottling equipment is capable of holding sensitive formulations at specific temperatures for handling, whether heating or cooling is needed to achieve product flow and/or protect product from elevated temperatures.

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Liquid Container Types and Sizes

Choose from a range of cylindrical container types and sizes available to suit a variety of product consistencies, viscosity ranges, volumes, and applications:

  • Bottles
  • Jars 
  • Tubs
  • Cylindrical tubes
  • Glass and plastic 

Our automated equipment can fill cylindrical bottles, jars, tubs, and tubes in sizes and container styles ranging from 5.5 mL lip balm packaging to 20-ounce bottles, and any size in between, achieving filing precision that can average a filling tolerance as low as 0.1 gram across a project lot.

We can handle bottles, jars, tubs, and tubes that include a range of screw-top lids, including dropper bottles. Induction or pressure-sensitive seals are also available. Need specialty sizes or formats? Schedule a consultation to learn more.

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Industries Served

Our FDA-registered, FSSC 22000-certified facility is GMP certified, so CPS is ready to handle and bottle liquid materials for industries including:

  • Food and Beverage
  • Pharmaceuticals
  • Over-the-counter (OTC)
  • Nutraceuticals
  • Personal Care
  • Cosmetics
  • Home Care
  • Industrial chemical
  • Laboratory
  • And more

Specialty markets include liquid pharmaceutical preparations, nano-scale nutraceuticals, and herbal extractions — including industrial hemp. We can also offer process certification for organic, kosher, and halal products. See our certifications for more information.

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Automated Liquid Bottling Equipment Overview

CPS’s automated liquid bottle filling line’s available features include:

  • High-speed, high-volume automated bottle filling with fill tolerances as tight as 0.1g (lot average)
  • Variable speed and temperature control for adjusting flow and viscosity or maintaining specific temperature ranges
  • In-line bottle air-cleaning, filling, capping, and sealing (Screw-on bottle caps and lids, including dropper-style bottles, In-line application of under-lid seals and tamper-evident sleeves)
  • Process controls that prevent spillage and product waste
  • Fine adjustment and control of lid torque
  • In-line pressure-sensitive label application
  • In-line horizontal and vertical printing available for lot maintenance, expiration dates, etc.
  • Capable of handling volumes of 5,000+ units

Our custom-built bottling equipment’s automated Clean In Place (CIP) process uses cGMP validated protocols to protect your product against cross-contamination while it quickly and efficiently cleans, removes residue, and rinses to enable efficient line changeovers that keep your liquid products moving quickly toward project completion.

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Advantages of Bottling with CPS

With cGMP-validated Clean In Place protocols and certifications in place that assure complete quality management throughout all our operations, you can trust us to protect your products and support your quality and safety standards.

Our commitment to continuous improvement means every CPS team member actively looks for opportunities to optimize efficiency, tighten specifications, and improve performance. For our customers, that translates to improved supply chain efficiencies, dependable quality, and overall cost savings.

We’re also uniquely capable of partnering closely with customers to customize processes, acquire, install, and configure specialized equipment, and do what it takes to meet your project needs and help you achieve your goals. Whether you’re looking for a custom contract liquid bottling partner to help you execute regional retail product trials, or you need additional capacity to support high demand for your product, CPS is ready for you.

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Full-Service Formulation, Blending, & Bottling

We’re much more than a contract bottling partner. Our toll processing experts, material scientists, engineers, and specialty equipment operators can help you with every step of your project from R&D and processing raw materials to realizing your bottled, packaged final product. 

We can design and execute process trials in jet milling, wet milling, blending, emulsifying, and more to help you move quickly through your product formulation process — and then scale up to full production. We’ve helped industrial hemp producers develop, formulate, process, and package high-quality, validated extracts for sale under their own brand.

We can even help you salvage off-specification products or packaging errors to reduce waste by remediating, reprocessing, and refilling.

Throughout every process step, we can provide validated testing and analysis for product sampling, quality assurance, specialty certification, product identification, product release criteria, and more.

By working with a single partner for processing, analysis, bottling, packaging, and even logistics, you can simplify scheduling, streamline production, and effectively reduce waste streams, freight and fuel, and time. You can reduce your overall product footprint and improve process sustainability, while reducing administrative burdens on your own staff — all while controlling project costs.

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Ready to Learn More?

Got a liquid bottling project you need to tackle fast? Just click the link below to schedule a consultation with one of our technical experts.

REQUEST A FREE CONSULTATION