In the broadest terms, jet milling converts the potential energy of compressed gas into high-velocity kinetic energy within the mill’s grinding chamber. This causes particles to collide and fracture into smaller sizes — a process known as comminution.
Comminution generally results in particles ranging in size from 1 to 10 microns, which is referred to as micronization.
Some applications require ultrafine particles sized from 1- to 100-nanometers. In some cases, nanonization can be achieved on certain jet mills by increasing both the power to the mill and the time the material spends in the mill’s grinding chamber.
Other products require particles larger than 10 microns. Attaining this particle size range is accomplished by either reducing power to the jet mill or increasing the raw material feed rate.
Jet milling is one of the most important services provided by toll processors, and in high demand within major industries including:
Jet milling is central to applications in these markets because particle size reduction significantly increases the available surface area per particle of material.
As a result, behavioral changes occur in the material, including how it interacts with other materials, with living systems, etc. That means manufacturers may be able to use far less of a high-value, potent, or environmentally adverse ingredient in formulations.
Two types of mills are used to control fine particle size during jet milling. The expense of the technology and expertise required to operate it can dissuade manufacturers from pursuing the process in-house, leading to key partnerships with trusted toll processors.
Despite dissimilarities between circular jet mills and fluid jet mills, the compressed gasses used in either machine are the same.
Jets of air or steam are created by gas compressed to a gauge pressure of 50 to 120 pounds per square inch (PSIG). Commercially compressed air is the most commonly used gas, but it’s not the only choice:
Jet Milling: Compare Conventional and Fluid Bed Milling Methods →
Nano Grinding Mills & Methods — When Smallest is Best →
Jet mills provide exceptional versatility in particle size reduction. Nanonization and micronization deal in infinitely small particles — typically a fraction of the width of a human hair — or, larger particles in excess of 10 microns can all typically be achieved in the jet milling process.
However, versatility isn’t the only benefit to manufacturers; jet mill particle size reduction also provides:
Like any process, the quality of jet milling outcomes is highly dependent upon the characteristics of the materials used.
Materials that respond well to jet milling are:
How Jet Mills Use Air Power for Particle Size Reduction and Classification →
Milling Methods Explained — From Coarse Grinding to Micronization →
Toll processors undoubtedly provide value to customers across all types of milling methods. However, toll processing partners with jet milling expertise can add another layer of efficiencies and capabilities, including:
Having the capacity to drill into detailed information adds value to a jet milling partnership — and typically brings about desired high-quality results faster.
Further, a toll processor with a proven track record in a breadth of milling services is going to stay alongside manufacturers to help them achieve their goals.
5 Ways to Determine If Your Jet Milling Partnership is Efficient →
How to Pick a Micronization Services Supplier You Can Trust →